Welding Operations

Eliminates the need for manual interpretation or physical blueprint reading.
Paperless shop floor: no tape measures, paper templates or paper-based instructions.
Eliminates manual marking (e.g. laser etching or chalk).
Build consistency.
Minimal setup tasks.
Less operator fatigue.

changing the industry

In the past, welding operations have relied on a series of disconnected activities—fixture alignment, verification, weld execution and documentation—all performed manually and often driven by paper. This approach is time-consuming, prone to errors and requires highly skilled operators.

Aligned Vision has changed the industry. Our advanced technologies digitalize the process, transforming your shop floor with connected, paperless and model-driven efficiencies.

AI Inspection and Real-Time Correction

Quality management in welding operations is no longer a tedious, error-prone process. With LaserVision-AI, fixture and component alignment, as well as weld location and quality, are verified almost instantly. Our system performs highly accurate, model-directed, AI inspections automatically, whenever the electronic work instructions call for them.

Any flaws or non-conformances are quickly flagged by the system. The projector shows the operators exactly where the issue is. This prevents errors from advancing through production, ensuring quality and preventing wasted time.

ADVANTAGES

Instant 3D Laser-Guided Layout:

Multiple Jobs on a Single System:

Eliminate “Step-Away Time”:

Automatic Inspection:

Real-Time Error Correction:

Traceability and Continuous Improvement

With LaserVision-AI, every aspect of your welding operation is documented with high-resolution images and verification data. This information feeds into the as-built digital twin, offering a comprehensive record for the life of the assembly. It also provides the data needed for deep learning and continuous process improvement—ensuring your operations are always evolving and improving.

Operators are intuitively guided by electronic work instructions (EWI) on mobile devices—immediately seeing where each task is to be performed. This eliminates paper-based instructions and also reduces hundreds of steps back and forth to a control computer.