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AI-Inspection

  • 99%+ automated inspection accuracy.
  • Massive time savings.
  • Greatly reduces rework.
  • Improves final quality.

AI Inspection OUT-PERFORMS HUMANS & smart cameras

Uses your CAD designs
Scans large, complex surfaces and points out anomalies
Captures, analyzes, and archives

Process Improvement

  • In-process automatic inspection.
  • Detailed features located and inspected anywhere in a giant field of view.
  • AI-enabled image analysis.
  • Real-time laser feedback guides operators to anomalies.
  • As-built digital twin automatically populated.
  • Integration-ready for Industry 4.0.

LaserVision-AI

As the only large-field automatic inspection system of its kind, LaserVision-AI leverages advanced machine vision to detect what human inspection frequently misses—FOD, out-of-tolerance features, incorrect materials, shear and much more.

By ensuring your builds precisely match your designs, LaserVision-AI minimizes costly rework and corrections, saving time and resources while maximizing quality.

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01

FOD PREVENTION

  • Automatically detect the presence of most FOD.
  • 0.125″ / 3.175mm FOD minimum detectable size imaged from 10' / 3m.
  • FOD location is highlighted by laser for easy identification by operator or inspector.
  • Lab development of unique applications.
02

POSITION: PLY / FIXTURE / COMPONENT

  • Functions on many different material types.
  • Automatic verification of feature location.
03

FEATURE ORIENTATION

  • Can be used for upholstery stitching, wiring, adhesive beads and other applications.
  • Confirm fiber orientation to within ±1° (woven, uni, fiberglass plies)
04

COMPONENT POSITION

  • If a component is out of tolerance, the projection will display the correct position for in-process adjustments.
  • Inspect positional tolerance with +/- 0.020′′ accuracy and verify that components are correctly positioned according to your CAD model.
05

QUALITY INSPECTIONS

  • Utilize AI models specifically trained for your application to enhance automatic inspection accuracy for up to 99%+ confidence.
  • Automatically inspect weld quality for surface defects including porosity and cracks.

Software

Our software and AI products work together to further automate, and improve your process.

software

Align 4.0

  • Full control of each job both at the controller and on mobile devices.
  • Rapid registration with AutoAlign feature automatically registers all projectors.
  • Industry 4.0 connectivity including plug & play PLC.
  • 8 Projectors supported per system.
  • 8 Simultaneous active data jobs.
  • SystemAlign automatically registers subsequent projectors on multi-projector setups once the first projector is registered.
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software

BuildGuide

Included with Align 4.0

  • Ensure parts are built according to the as-designed build process.
  • Operator guidance for every step in the job sequence.
  • Display of critical, complicated, obscured information.
  • Access to the build sequence at the work surface.
  • Electronic operator buyoff replaces traveler stamp.
  • Debulk management on device ensures correct sequence, vacuum pressure and duration.
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software

Buildguide Report

Advantages

  • Traceability for entire build process.
  • Build details automatically populated.
  • Build times monitored.
  • Find potential bottlenecks in the build process.
  • Operators’ comments and feedback automatically added.
software

SDK

Software development kit

  • Enables seamless integration of LaserGuide² and LaserVision-AI with your machine and UI.
  • Increases machine efficiency by significantly reducing inspection time.
  • Optical probing.
  • Fabrication documentation.
  • Vision capture and analysis support.

Sdk includes

  • DLL (32 or 64 bit .NET Framework)
  • API
  • Manual
  • Sample code
  • Unlimited support
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software

LaserPath

  • Projection data creation software.
  • Accepts STEP file input.
  • User-friendly UI.
  • Step-by-step projection creation.
  • Flexible model selection.
  • Custom text projection.
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software

Remote App

Android Remote Application

  • All layup control from tool.
  • No walking back and forth to computer.
  • Lowest cycle time.
  • All operator displays and functions.
  • System status and messages.
  • Assembly shape & full sequence list.
  • Up to 8 remotes per controller.

Contact us to find the perfect solution for your needs!

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Interested in solving your problems with Aligned Vision?